When
a restoration candidate arrives
at BEM, a team is
put together which will be responsible for the project from beginning to
end. The first thing they do is to evaluate the car for signs of unusual
wear-and-tear, serious or hidden damage, non-originality, etc. At the
same time research begins to determine what items were original to that
particular car, what replacement parts are readily available, and what
sorts of materials will be required. Mark Singleton reviews all of these
appraisals and, on behalf of the client, turns them into a preliminary
estimate of the resources (time and money) required.
After this preliminary inspection, the car is completely disassembled and
further notes are taken as to originality and condition. The mechanic
will remove the engine, drive train (transmission, suspension, brakes,
exhaust, etc.), wiring harness, dash gauges and interior trim pieces.
The upholsterer will be involved in removing the carpeting, door panels,
convertible top and any other pieces he will be required to
re-upholster. Either the mechanic or the body man will remove all
exterior chrome trim pieces including headlights, front grille, bumpers,
etc. In either case the body man is responsible for the repair of all
trim pieces prior to having them re-chromed or anodized. During this
disassembly process the body man will be noting any irregular fits in
the body panels or trim pieces.
The
body shell can now be removed from the chassis, and put into the hands
of the panel beater for any necessary panel replacements or other metal
repairs. The chassis will be stripped, repaired where needed, and
repainted in the body shop, after which it goes back to the mechanical
shop. If the car has any wooden sub-structure, such as is usual in any
pre-war car, it will be repaired at the same time. Following this work
the shell goes to the body shop where all the body panel surfaces are
‘finished’ before the application of the color coat of paint.
Meanwhile, the mechanic in charge has been rebuilding all of the car's
components (from the little details like windshield wiper motors to the
more noticeable engine and transmission, etc.), finding or having
remanufactured the necessary replacement items.
When the chassis arrives from the body shop
these rebuilt components will be reinstalled, resulting often in a
rolling chassis that is ready to be driven - sans body.
Concurrent with the work being performed by the mechanic and body men,
the upholsterer may be recovering the seats and removable interior
pieces such as the door panels. He may also be sewing together the
convertible top pieces prior to their installation in the car, or
creating the custom luggage.
After
the body shell, door panels, trunk, and hood have been painted the final
phase can begin. The body shell and panels are reinstalled on the
‘rolling’ chassis. The cockpit is upholstered and the carpets, seats,
door panels, etc. are installed, as is the interior and exterior chrome
trim pieces. Each individual component that was removed during
disassembly, literally every last nut and bolt, must now not only fit
together but also operate properly.
Finally, the car is driven over the bumpiest and fastest roads around
to find and fix any squeaks, rattles, or other problems before this
remanufactured, new-old car is delivered to its owner.
The above
represents about 2500-3000 man-hours of work on a typical 1950s sports
car.